Can the automatic welding machine automatically find the seam?
May 05,2023 | TOPTEK
Can the automatic welding machine automatically find the seam? In the actual welding work, the automatic welding machine can improve the welding efficiency, stabilize the welding quality, improve the welding precision, and have a good welding effect. It is widely used in machinery manufacturing, automobile manufacturing, coal mines, metallurgy, fitness equipment, aviation, electronics and other fields. And can formulate welding scheme according to the needs of the industry, gradually replacing the traditional welding machine.
What is the automatic seam search of an automatic welding machine?
Automatic seam search is to determine the position of the weld seam by the operator once or several times. The memory function of the automatic welder will save the movement track of the robotic arm and the pose of the welding torch, and the vision system will return the specification and position of the weld seam Give the control system, and the control system issues instructions to lower the just-right welding material for welding to improve welding accuracy.
Automatic seam search is mainly divided into pre-welding and welding operations. Before the welding work starts, the automatic seam search function is used to check whether the weld gap meets the welding requirements. Better standards, accurate control of the position of the weld seam during welding, and repeated positioning can ensure accuracy and improve welding stability.
The working process of automatic welding machine automatic seam search:
The automatic seam-seeking system is mainly composed of three parts: sensors, regulators and actuators. The key part is the sensor. With the continuous development of automatic welding technology, various types of sensors have also been developed to deal with the interference of the environment and other factors during the welding process.
The sensor transmits the information to the regulator by identifying the specification and position of the weld. The regulator is equivalent to the human brain, which can process the information and issue control instructions to the actuator. The actuator can first put the welding material to fill the weld , the weld seam after cooling is smooth and smooth, achieving the expected effect of welding.
Advantages of automatic welding machine automatic seam search:
1. Improve welding precision. The automatic seam search can be welded according to the system setting parameters, so the consistency is high. Automatic seam search is to detect the deviation between the welding seam and the welding torch through the equipment, and then output the data, and the actuator will correct the position of the welding torch to achieve welding accuracy.
2. Improve welding efficiency. Through automatic seam search, the automatic welding machine has high welding stability, high product qualification rate, and no need for later correction work, which improves the welding efficiency of the production line.
3. Wide range of applications. The automatic seam search can be intelligently identified according to the different welds in various industries, and welded according to the weld specifications to ensure stable welding.
The above is the automatic seam search function of the automatic welding machine.
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